Control Transformer Design Software

Why use a Control Power Transformer?

The motor branch circuit is usually a segment of a larger electrical distribution network in an industrial plant. The motor circuit supplies the required power to the various control devices in order for them to operate. In some cases, the various control devices are operated at the same voltage as the motor.

Sometimes, the voltage required to operate the motor is too high to safely operate the control circuit, particularly in regards to personnel safety.

As a means of reducing the motor voltage to a safer control voltage level, we use a device known as a Control Power Transformer.

Connected with the Primary winding to the Power circuit – Secondary winding to the Control Circuit

Control Transformer Design Software Download

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Transformer

A typical control transformer is shown in Figure 1 below. It consists of two separate coils of wire (windings) placed adjacent to each other on a common iron core. Note that the primary winding is connected to the power source. The secondary winding is connected to the control circuit. The purpose of the transformer is to transfer electric power from the primary circuit to the secondary circuit.

The transformer either reduces (steps down) or increases (steps up) the voltage to match the requirements of the control circuit.


Transformer design tool

Magnetic field from primary winding induces voltage in the secondary winding.

Applying AC voltage to the primary winding of the transformer causes alternating current (AC) to flow in the winding.

This produces a magnetic field that extends outside the winding, in the shape of concentric loops as shown in Figure 2. The magnetic field fluctuates as the AC changes direction. These magnetic lines cut across the conductors of the secondary winding and induce a voltage.


We provide Transformer Design Software Solutions to our clients. Our Software Solution in Transformer Design can improve the quality of both life and company. There is only one reason to use any software package and that is to have another tool in the company to substantially augment profits. There is but only one reason to introduce a new tool in the company and that is to increase productivity and profit. There are too many advantages in incorporating a transformer designing software solution.

Our software solution offers tremendous scope for materials saving because of the software design and the ease of making multiple iterations of the same design it is easy to optimize the transformer design to use minimum of expensive materials. There is also the potential of savings in terms of man hour. Engineering time required to complete a design is reduced to a matter of minutes. Prospective clients now can get accurate quotations in a matter of minutes.

Transformer design software offers the additional advantage of eliminating human errors and costs because all calculations are done within the program.

Transformer Design

Eliminating expensive prototype is another fall out of incorporating this software because of the opportunity it provides to simulate designed transformer under varying conditions and to observe how the transformer will react under those conditions.